Low Temperature Extrusion Granulator for Plastic Film Granulation

1.Machinery offers different types of plastic pelletizing machine.

2.This machine is suitable for recycling and granulating materials such as PE high and low pressure films, PO films, PVC/EVA/PVC/TPU/PLA/ASA etc.

3.Recycled plastic granules can be re-used into plastic production, such as blow molding, injection molding and extrusion etc.

4:Support OEM/ODM pelletizing machine

Description

Working principle

1. Linkage with the film making machine: During the film making process, the film scraps sent out by the film making machine are immediately fed into the traction mechanism of the granulator. The scraps are partially melted by the extrusion mechanism and extruded into the mold. The granulator cuts them into uniform particles, which are then sucked in by the feeding cooling mechanism and sent to the cooling pipeline. Finally, they are sent to the customer collection device to complete the recycling and utilization of waste materials.

2. Used for slitting machine: The cut scraps are orderly wound onto the paper core and fed into the drum for granulation.

 

Product Description

The single-screw low-temperature air-cooled plastic granulator is an efficient and energy-saving plastic recycling and granulation equipment, specially designed for processing various plastic materials. Using advanced single-screw extrusion technology and low-temperature air-cooling system, the machine can operate stably under low-temperature conditions, effectively protecting the physical properties of the material, and is suitable for the recycling and granulation of Recycling and granulation of materials such as PO film, PVC/EVA/PVC/TPU/PLA/ASA.

 

Core features

Efficient single-screw design: Optimized screw design ensures that plastic materials can be melted evenly, improving extrusion efficiency and output.

Low-temperature air-cooling technology: The unique low-temperature air-cooling system effectively reduces the temperature during the granulation process and reduces energy consumption, while protecting the material from thermal degradation and maintaining the quality of the final product.

Energy saving: low energy consumption design, compared with traditional granulators, energy consumption is reduced by more than 30%, while reducing noise and heat emissions, complying with environmental protection requirements.

Wide range of applications: It is suitable for recycling and granulating a variety of waste plastic materials, such as agricultural film, packaging bags, bottle caps, etc., and is widely used in the field of plastic recycling and regeneration.

High-quality granules:The granulation is uniform, smooth, and bubble-free, fully meeting the high standard requirements of downstream production.

Advantage

1.The squeezing machine adopts screw pushing pressing and heating plasticizing theory to remove and dry wet film flakes from the PE PP film and bags washing recycling machines. It could apply to plastic PE PP film, agriculture film, PP raffia woven bags, woven sacks, jumbo bags, and other plastic film material drying. It is a kind idea equipment to realize removing and drying the wet film quickly.
 
2.The machine equipment special alloy steel screw and barrel, hard teeth gearbox, net, cutter, and blowing system, which is a kind of automatic machine to dry the PE HDPE LDPE LLDPE PP PET film efficiently.
 
3.Because of adopting screw squeezing and electric heating both drying ways, it could remove moisture high efficient, good plastic plasticizing, and with high capacity.
 
4.The squeezer is easy to operate and maintain, drying performs excellently and could make the final material moisture level lower than 3%, which is a real ideal product for the plastic recycling business, especially good help for material next granulating to improve the capacity.
 
5.The capacity of the squeezer could be customized.

Case

Film Edge Material Input Transmission System Transmission

Parameter

Low temperature environmental protection granulator configuration table
Model JX-DW75B JX-DW75 JX-DW90 TLDJ-90B
Output 30-60KG/H 30-60KG/H 50-80KG/H 50-80KG/H
Power Consumption 200-250 degrees/ton 200-250 degrees/ton 200-250 degrees/ton 200-250 degrees/ton
Total Power ~14KW ~19KW ~19KW ~25KW
Electricity Demand 380V/50HZ/3 phase
Weight ~700KG ~780KG ~850KG ~930KG
Technical Parameters
 & Accessories
Note: Output and power consumption vary due to different material properties.
Screw Diameter 75mm 75mm 90mm 90mm
Screw (barrel) Material 38CrMoAlA high-quality alloy structural nitrided steel
 (after quenching and tempering, nitriding treatment is performed,
the thickness of the nitriding layer is 0.4~0.7mm, and the hardness is 800~900HV)
Extrusion Motor 11KW 15KW 15KW 18.5KW
Brand Lu'an Dachuan
Cutter Motor 0.75KW 0.75KW 0.75KW 0.75KW
Brand Lu'an Dachuan
Frequency Converter 11KW/1.5KW 15KW/1.5KW 15KW/1.5KW 18.5KW/1.5KW
Brand Robin Kang
Screw Cooling Fan 0.33KW 0.33KW 0.33KW 0.33KW
Brand Wanma
Fan 0.75KW 0.75KW 0.75KW/1.5KW 0.75KW/1.5KW
Brand Champions League
Reducer 146 146 173 173
Brand Clayt
Cooling Cabinet 600*600*1800
Storage Barrel 75KG 75KG 75KG 75KG
PVC Steel Wire Hose 6.5M 6.5M 6.5M 6.5M
Screw (barrel) 75mm 75mm 90mm 90mm
Filters / 100 Manual
screen change
/ 100 Manual
screen change
Blade /
Filter Mesh / 80 mesh iron
mesh thickened
/ 80 mesh iron
mesh thickened

Faqs

What is low-temperature deposition method?

During the manufacturing process, water deposits from the nozzle in a low-temperature atmosphere and rapidly freezes layer by layer. As an extension, when the injection device extrudes materials for tissue engineering, RPM is commonly referred to as Low Temperature Deposition Manufacturing (LDM).

 

What is low-temperature processing?

Low temperature treatment includes various strategies implemented in the chemical solution deposition (CSD) of functional oxide thin films, with the aim of reducing the final heating temperature.

 

How to control the temperature of the extruder?

The temperature of the extruder barrel changes based on the observed heat flux distribution, which is estimated by intelligent sensors to obtain the desired melt temperature. The heat flux distribution adopts the desired shape.

Attentive Service

Before service
We will provide professional product knowledge and product drawing design support for pre-sales service technology and business support.
 
Technical Support
Tyrone provides efficient and professional technical support to solve the problem of crushing and recycling.
 
Spare Parts
The spare parts of the original machine are fully equipped to meet the urgent needs of customers for spare parts.
 
Response
Positive resonse within 24 hours online.
 
Installation Test
All equipment has been pre-assembled and tested before shipment and training for machine use and maintenance is provided.

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